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Small versatile optional roll to roll coater

    Small versatile optional roll to roll coater can adapt various coating heads such as doctor blade (reverse comma blade), slot die and micro gravure. Three types of film drying mechanisms include convection, infrared heating or uv curing can also be applied to it.

Small versatile optional roll to roll coater is the most complete and universal coating and calendering/laminating (optional) system that provides a broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).

1.Doctor Blade: Cost effective solution for 10~200 micron thick coatings.

2.Micro-Gravure: Perfectly suitable for precise thin coatings from 2~3 microns.

3.Slot Die: Suitable for precision coatings as thin as 1 micron while providing a wide coverage for thinner coatings upto 200 microns.

Small versatile optional roll to roll coater specifications:

Working   Voltage

208 - 240 VAC, 50/60 Hz, Single Phase 

Max. Power   Consumption

6 KW ( 50A  Air breaker required )

Compressed Air

0.5-0.8 MPa is required (Air compressor not included. 

Reeling/Unreeling   Diameter

250mm   O.D Max. 

Coating Width

1) Doctor Blade: 180mm; 2) Slot Die:150mm; 3) Micro-Gravure: 180mm

Coating Heads (please select in the Product Options)

1.Doctor Blade

2.Slot Die

3.Micro-Gravure

 

Doctor   Blade Coating 
  (Reverse Comma Blade)
 
 

  • Two available coating modes (continuous and intermittent) selectable on the control panel.

  • Coating thickness range: 10~200um ( dried film )

  • Coating width and length: 180mm W×5000mm L Max. (single side coating)

  • Typical slurry viscosity range: 500~10000 mPa.s

  • Precision: ±5μm

  • Auto-slurry feeder with 2 liters tank is available at extra cost.

Slot Die   coating

· The slot die is perfect for uniform film coating of 1 micron and up to 300-micron thickness. By changing   the shim size with various patterns, you would be able to produce continuous,   intermittent, or even grid coatings that match the shim patterns.

·  Slurry feeding screw pump with 4 liters tank is included.

·  Minimum thickness & precision: 1µm ( dried film ), ±1%  

·  Coating width and length: 150mm W x 5000mm L  Max. (single side coating)

· Typical slurry viscosity range: 200~10000 mPa.s

Micro-Gravure   Coating
 
 

  • Continuous and intermittent coating mode are available for the user.

  • Coating thickness range: 2~3um (dried film)

  • Coating width and length: 180mm W x 5000mm L  Max. (single side coating)

  • Typical slurry viscosity range: 30~2000 mPa.s

  • Auto-slurry feeder with 2 liters tank is included.

Drying Mechanism (please select in the   Product Options)

1.Convection Heating

2.Infrared Heating

3.UV Curing

Convection   Heating

  • Air flow rate:3.3/2840 ( cm³/min @ RPM) max., flow rate adjustable

  • Drying temperature: 150°C max.

  • Power Consumption: 3KW max.

  • Heater length: 500mm

Infrared   Heating

  • Drying temperature: 150°C max.

  • Power Consumption: 2.1KW max.

  • Heater length: 500mm

UV Curing

  • The power and wavelength of the UV lamp can be customized according to customer's specific requirements.

  • Heater length: 500mm

Product   Dimensions

L1260mm x W850mm x H1600mm

Net   Weight

1000 kg (2200 lbs)

Warranty

  • One Year limited warranty with lifetime support.

  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty.

Contact Us
  • E-mail: cysi@cysi.wang
  • Tel: +86 371 5519 9322
  • Fax: +86 371 8603 6875
  • Add: No. 820, 8th Floor, 1st Unit, 9th Block, Cuizhu Street, High-Tech Zone, Zhengzhou, Henan, China




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